CHALMERS  -  Applied Mechanics

Fatigue design (MMA115) 2009/10

The course is given for the Master's Programmes Applied Mechanics (MPAME), Advanced Engineering Materials (MPAEM) and Naval Architecture (MPNAV)


NEWS!

The re-exam will take place on saturday August 28 in the M-building (in the morning). The re-exam will look the same as the ordinary exam.



Teachers at the Department of Applied Mechanics

               

 

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Aim of the course

The aim of the course is to give the student specialist knowledge of fatigue failures and how to design and analyse structures ( for example machine elements and welded structures) subjected to fatigue loading.

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Contents of the course

The course covers three approaches for the fatigue design of structures and components: the stress based approach based on the nominal (average) stress in the affected region of the engineering component. The nominal stress that can be resisted under cyclic loading is determined considering mean stresses and adjusted for effects of stress raisers, the strain based approach which involves a more detailed analysis of localized yielding at stress raisers during cyclic loading and the fracture mechanics approach where the growth of cracks is analyzed using fracture mechanics. The limitations of using linear fracture mechanics  (LEFM) in this approach is discussed. The understanding of fatigue crack initiation is supported by relevant scientific information from micromechanics of materials. Particular emphasis is put on fatigue damage accumulation under irregular load histories the using the Palmgren-Miner rule (including a discussion of the accuracy of using this rule) and on the  initiation of fatigue cracks under multi-axial loads. The use of Codes for fatigue design is demonstrated for the case of welded joints. The theory presented is applied to case studies in four assignments.

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Required knowledge to follow the course

The student should have basic knowledge in Solid Mechanics (Strength of Materials) and Mathematics. Knowledge in Continuum mechanics is preferable but not necessary.

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Literature

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Compulsory assignments

There are four compulsory assignments in the course, which aim at exemplifying the theory parts studied. The assignments may be solved in groups of two students, but all students must hand in individually written reports. A written report for each assignment must be submitted before the final written exam May 25!

  1. Stress based approach - Fatigue analysis of a bar in a hydraulic equipment
    Responsible teacher: LJ
    Supervisor: LJ, JS
    Available 2010-03-17. Time to finish and hand over to supervisor: 2010-03-26

  2. Fatigue crack propagation and fracture
    Responsible teacher: AE
    Supervisor: LJ, JS
    Available 2010-03-21. Time to finish and hand over to supervisor: 2010-04-16

  3. Strain based approach and rain flow count
    Responsible teacher: LJ
    Supervisor: LJ, JS
    Available 2010-04-21. Time to finish and hand over to supervisor: 2010-05-07

  4. Multiaxial fatigue
    Responsible teacher: AE
    Supervisor: LJ, JS
    Available 2010-05-05. Time to finish and hand over to supervisor: 2010-05-23

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Examination

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Course outline

There are no lectures/assignments on April 30 and May 14. The lectures will be held in EB and EC at Hörsalsvägen 11, and the exercises at MT0 and MT9 in the basement at Hörsalsvägen 7 (same entrance as ML2-8), see map at  http://www.chalmers.se/HyperText/Kartor.html. You can download the course outline as a pdf-file here.

There will be one course evaluation halfway through the course, a meeting with student representatives, and a final course evaluation to be responded on-line.

 

Lecture times:

Mondays

0800 - 1145

In lecture room EB

Wednesdays 1315 - 1500 In lecture room EC

Wednesdays

1515 - 1700

In computer rooms MT0 and MT9

Fridays

1315 - 1500

In lecture room EB  (no lecture week 20)

 

 

Outline


 

Week 11

L1

Mon 15/3

LJ: Damage mechanisms, stress-based approach

9.1-9.7, (2.3-2.5)

L2

Wed 17/3

LJ: Stress-based approach on notched members

10.1-10.7

A1

Wed 17/3

LJ, JS: Assignment 1

 

L3

Fri 19/3

LJ Variable amplitude loading

9.9

       

Week 12

L4

Mon 22/3

AE: Fracture mechanics

8.1-8.7

L5

Wed 24/3

AE: Fracture mechanics based crack growth

11.1-11.5

A2

Wed 24/3

LJ, JS: Assignment 1, 2

 

L6

Fri 26/3

AE: Fracture mechanics based crack growth

11.6-11.9

       

Week 15

V1

Mon 12/4

JS: Visit at SP in Borås (Bus)

 

L7

Wed 14/4

LJ: Problem solving

Old exams

A3

Wed 14/4

LJ, JS: Assignment 2

 

L8

Fri 16/4

LJ: Problem solving, Plastic deformation

Old exams, 12.1 – 12.2.4

 

     

Week 16

L9

Mon 19/4

LJ: Plastic deformation, strain-based approach

12.5-12.6, 13.5-13.5.4, 14.1-14.2

L10

Wed 21/4

LJ: Guest lecturer from Volvo Trucks

 

A4

Wed 21/4

LJ, JS: Assignment 3

 

L11

Fri 23/4

LJ:  Strain-based approach cont’d, complex states of stress            

14.3-14.7, 6.1-6.7, 9.8

     

 

Week 17

L12

Mon 26/4

AE: Multiaxial fatigue

Course material 

V2

Wed 28/4

LJ: Visit at Volvo Trucks (Bus)

 

Week 18

L13

Mon 3/5

AE: Multiaxial fatigue, other materials

 Course Material

L14

Wed 5/5

LJ: Improvement techniques, Effects of residual stresses

9.6.4, 10.8.4, 10.9.1-2

A5

Wed 5/5

LJ, JS: Assignment 4

 

L15

Fri 7/5

LJ: Design codes for welds

Extract from SSAB handbook

 

     

Week 19

L16

Mon 10/5

LJ: Design codes for welds

Extract from SSAB handbook

L17

Wed 12/5

LJ: Exercises Design codes for welds

Course material

A6

Wed 12/5

LJ, JS: Assignment 4

 

     

 

Week 20

L18

Mon 17/5

LJ: Repetition

 

L19

Wed 19/5

LJ: Problem solving, questions

 

A7

Wed 19/5

LJ, JS : Assignment 4

 

 

Mon 24/5

Written exam

Afternoon, J-building

 

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Recommended homework exercises in Dowling's book

Chapter 8:

8.1, 8.7, 8.8, 8.9, 8.33, 8.44

Chapter 9: 

9.3, 9.4, 9.22, 9.32, 9.37, 9.42, 9.47

Chapter 10: 

10.3, 10.10, 10.17, 10.32, 10.34

Chapter 11: 

11.2, 11.7, 11.10, 11.29, 11.30, 11.48

Chapter 12: 

12.5, 12.20, 12.26

Chapter 14: 

14.4, 14.12, 14.16, 14.17

Solutions to the recommended exercises will be distributed at the lectures.

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Material available as pdf-files

 

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Lennart Josefson, 2010-08-30